Shaped tray or plate of fibrous material and a method of manufacturing the same
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United States of America Patent
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Jul 14, 2020
Grant Date -
Jun 21, 2018
app pub date -
Jun 29, 2016
filing date -
Jul 7, 2015
priority date (Note) -
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status (Latency Note)
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Abstract
The invention relates to a method of manufacturing a shaped tray or plate of fibrous material. The method comprises the steps of (i) providing a fibrous pulp, in which the fibres substantially consist of at least 85 wt-% of softwood fibres having an average fibre length of at least 2.0 mm and at most 15 wt-% of broke having a fibre length of about 0.05 mm to 1.0 mm, (ii) turning the pulp into a foamed suspension, (iii) supplying the foamed suspension from a headbox to a forming fabric of a board machine to form a fibrous web, (iv) drying the web to obtain a dried web having a compressibility in the thickness direction of at least 20%, and (v) including the web as a layer in a board, which is turned to said tray or plate by thermopressing or deep-drawing. The invention even covers shaped trays and plates produced by use of the method.
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