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Abstract

An automated cutting for scenic flats construction system and method for cutting of wide dadoes accurately spaced along sets of multiple boards to be used as studs or stiles for scenic flats, cleanly and accurately across the boards in one pass for each wide dado cut. A controller controls the automatic operation. A main unit with a support stand and a main-unit shell provides a sled unit extending and retracting along linear-bearing tracks by operation of sled actuators controlled by the controller. The sled unit provides a wide one-pass dado blade assembly capable of cutting a wide dado across multiple boards in one pass as the sled unit is moved along the linear-bearing tracks by the sled actuators under the control of the controller. After initial positioning of the set of uncut boards on an infeed table and against a positioning stop, the set of boards is held in place by hold-down clamps, the wide dado cut is made in one pass of the sled unit with the wide one-pass dado blade assembly, the hold-down clamps are released, the set of boards is moved through the main unit and toward a receiving table by a pre-set distance by a driving dog on a drive chain, the hold-down clamps are activated, and another wide dado cut is made in one pass, all under the control of the controller, repeating until all dado cuts are made to the set of boards.

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First Claim