Method of making a read sensor for a merged magnetic head with self-aligned low resistance leads

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United States of America Patent

PATENT NO 6655007
SERIAL NO

09761002

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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A method of making read sensor with self-aligned low resistance leads is provided. In the method a masking step has been eliminated by employing first, second and third protective capping layers in the construction of the read sensor and first and second lead layers. The first capping layer serves as a protective layer for the read sensor sites, the second capping layer protects low resistance lead layer portions during removal of the first capping layer from high resistance lead layer sites and then serves as a sacrificial layer during removal of spin valve material from the low resistance lead layer sites. The third capping layer protects the first and second lead layers during milling of low resistance lead layer material in field regions about the read sensor and first and second lead layers. The method aligns front edges of the low resistance lead layer portions with a rear edge of the read sensor so as to lower the overall resistance of the lead layers.

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Patent Owner(s)

  • HITACHI GLOBAL STORAGE TECHNOLOGIES NETHERLANDS B.V.

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Hsiao, Richard San Jose, CA 85 1058

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