Importance

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Abstract

The invention involves the use of a novel offset-printing process to apply the gasket seal on microdisplay arrays in a wafer scale manufacturing process. Gasket seal material is applied to an anilox roll, which has a matrix pattern of indentations or cells at a fixed line screen spacing and depth which corresponds to the desired height of the gasket material prior to contact with the glass layer. The amount of gasket material transferred to the substrate is controlled by the volume of the cells of the anilox roll. The anilox roll continuously rotates and excess material not filling in the cells is removed from the roll by a doctor blade. A letterpress, attached to a print roll, rolls in contact with the anilox roll and material is transferred from the anilox roll onto the letterpress. Raised portions of the letterpress apply a gasket design to the substrate in accordance with the matrix of multiple microdisplay devices. The letterpress and print roll rotate in contact with the substrate as the substrate is translated under the print roll, thus applying the gasket material to the substrate in the desired pattern.

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First Claim