Importance

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Abstract

A coil spring forming system allows for forming reduced diameter ends at both ends of a coil spring in a single forming process. A rotating member supports one end of the coil spring and preferably includes a die portion that establishes a configuration of that end of the coil spring. A pitch controlling device guides the coil stock longitudinally along the axis of the spring as the rotating member rotates to establish the desired pitch of the coil spring. A moving mandrel member is guided along an axis of the coil spring so that the mandrel member and the pitch controlling member establish the desired diameter of the spring at the corresponding portion of the spring. The mandrel member preferably has a forming surface with a varying outside dimension so that, depending on the placement of the mandrel relative to the coil stock and the pitch controlling member, the diameter of the resulting coil spring can be varied along the length of the spring. A controller preferably coordinates movements of the rotating member, the pitch controlling member and the mandrel member to establish the desired coil spring configuration in a single forming process.

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First Claim