High temperature spray dried composite abradable powder for combustion spraying and abradable barrier coating produced using same

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United States of America Patent

APP PUB NO 20040005452A1
SERIAL NO

10341912

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Abstract

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An improved method of forming an abradable thermal barrier coating comprises providing a spray-dried powder of M-CrAlY and a solid lubricant, such as CoNiCrAlY--BN. Unlike powders provided for use with plasma spray guns, the powder is essentially free of polyester or other organic fugitive additives provided to increase porosity. The powder is applied using a combustion spray process and results in a M-CrAlY abradable coating that has an average porosity comparable to that of a plasma-applied coating but with smaller and more uniform pore distribution, and without requiring post-application heat treatments to remove fugitive materials. Deposition efficiency is also increased.

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Patent Owner(s)

Patent OwnerAddress
SULZER METCO (US) INC1101 PROSPECT AVENUE WESTBURY NY 11590

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Dorfman, Mitchell R Smithtown, NY 24 563
Mallon, James Deer Park, NY 3 43
Schmid, Richard K Melville, NY 14 165

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