Apparatus, method and article for direct slicing of step based nurbs models for solid freeform fabrication

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United States of America Patent

APP PUB NO 20060155418A1
SERIAL NO

10823095

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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Direct slicing of CAD models to generate process planning instructions for solid freeform fabrication may overcome inherent disadvantages of using STL format in terms of the process accuracy, ease of file management, and incorporation of multiple materials. This paper will present the results of our development of a direct slicing algorithm for layered freeform fabrication. The direct slicing algorithm was based on a neutral, international standard (ISO 10303) STEP-formatted NURBS geometric representation and is intended to be independent of any commercial CAD software. The following aspects of the development effort will be presented: 1) Determination of optimal build direction based upon STEP-based NURBS models; 2) Adaptive subdivision of NURBS data for geometric refinement; and 3) Ray-casting slice generation into sets of raster patterns. Feasibility studies applying the direct slicing algorithm to example models and the generation of fabrication planning instructions involving multi-material structures will also be presented.

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Patent Owner(s)

Patent OwnerAddress
THERICS LLC283 EAST WATERLOO ROAD AKRON OH 44319

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Bradbury, Thomas J Yardley, PA 29 2414
Gaylo, Christopher M Princeton Junction, NJ 21 3350
Lau, Alan C Philadelphia, PA 1 35
Lau, Wing K Basking Ridge, NJ 5 127
Starly, Binil Philadelphia, PA 5 185
Sun, Wei Cherry Hill, NJ 828 5397
Youssef, Adolphe H Kendall Park, NJ 2 61

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