Methods for a gate replacement process

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United States of America Patent

PATENT NO 8658525
APP PUB NO 20130149821A1
SERIAL NO

13757573

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Abstract

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A method for fabricating a semiconductor device is disclosed. In one embodiment, the method may include providing a substrate; forming a gate structure including a first dummy gate over the substrate; removing the first dummy gate from the gate structure to form a trench; forming an interfacial layer, high-k dielectric layer, and capping layer to partially fill in the trench; forming a second dummy gate over the capping layer, wherein the second dummy gate fills the trench; and replacing the second dummy gate with a metal gate. In one embodiment, the method may include providing a substrate; forming an interfacial layer over the substrate; forming a high-k dielectric layer over the interfacial layer; forming an etch stop layer over the high-k dielectric layer; forming a capping layer including a low thermal budget silicon over the etch stop layer; forming a dummy gate layer over the capping layer; forming a gate structure; and performing a gate replacement process.

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Patent Owner(s)

Patent OwnerAddress
TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTDHSINCHU

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Hsu, Kuang-Yuan Fongyuan, TW 87 2685
Lee, Da-Yuan Jhubei, TW 144 1127
Ouyang, Hui Chubei, TW 52 1128
Tao, Hun-Jan Hsinchu, TW 165 3566
Yeh, Matt Hsinchun, TW 25 521
Yu, Xiong-Fei Hsinchu, TW 68 920

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