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Abstract

A product and method of manufacturing a non-woven, industrial hydrophobic absorbent. The absorbent includes a core of cotton ginning byproducts (such as cotton regin) and bicomponent fibers. The cotton regin is processed to create a low-density and, thus, a high-absorbency web. The method includes processing cotton regin to a suitable range of fiber length and particle sizes, mixing the cotton regin with a thermoplastic bonding agent, and depositing the material onto a steadily advancing belt to produce a relatively low density, loosely formed web core. Subsequent processing of the web core in an oven softens or melts the bonding agent, thereby adheres it to other web material to give the web core desired strength and integrity. At least one, dual-layer, continuous, air-permeable scrim is secured or bonded the core to provide additional strength and an exterior surface having enhanced grip and non-slip characteristics.

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First Claim