SINTERED MAGNET PRODUCTION METHOD
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United States of America Patent
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Dec 17, 2015
app pub date -
Feb 3, 2014
filing date -
Feb 5, 2013
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Abstract
A method having a pulverizing process in which a lump of alloy of a material for a sintered magnet is pulverized by a method including a hydrogen pulverization method, filling process wherein a cavity is filled with alloy powder obtained by pulverizing process, an orienting process wherein alloy powder is magnetically oriented by applying magnetic field to alloy powder, and sintering process wherein alloy powder is sintered by heating it according to predetermined temperature history. In the sintering process, alloy powder is heated in inert-gas atmosphere at higher pressure than atmospheric pressure until temperature reaches predetermined pressurization maintenance temperature which is higher than hydrogen desorption temperature and equal to or lower than sintering temperature. By performing the heating treatment in a pressurized inert gas, hydrogen-gas molecules remaining in the alloy powder are prevented from suddenly desorbing from alloy powder, so that the cracking of the sintered magnets hardly occurs.
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