Moldable uncured nonwoven composite and molded cured composite
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United States of America Patent
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Apr 30, 2019
Grant Date -
Nov 30, 2017
app pub date -
May 26, 2016
filing date -
May 26, 2016
priority date (Note) -
In Force
status (Latency Note)
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Abstract
A process for forming a moldable, uncured nonwoven composite containing forming a outermost nonwoven layer, forming a structural nonwoven layer, needling the structural nonwoven layer and the outermost nonwoven layer together from both the outer surface of the outermost nonwoven layer and the second surface of the structural nonwoven layer, applying an uncured, water-based thermosetting resin having a cure temperature of at least about 160° C. to the second surface of the structural nonwoven layer, and at least partially drying the uncured, wet nonwoven composite. Heat and pressure may be applied to form the moldable, uncured composite. A moldable, uncured nonwoven composite and a molded, cured nonwoven composite are also disclosed.
First Claim
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International Classification(s)
- B29C:SHAPING OR JOINING OF PLASTICS; SHAPING OF SUBSTAN....
- B29B:PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE ....
- B29K:INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, ....
- D06M:TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D0....
- B29L:INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RE....
- B32B:LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA....
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