Metal laminated and shaped object, aluminum-based powder for metal laminating and shaping, and method of manufacturing the same

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United States of America Patent

PATENT NO 10843268
APP PUB NO 20180339343A1
SERIAL NO

15545989

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Abstract

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The present invention provides a robust metal lamination-shaped object containing aluminum and having no defect. A metal powder used for forming this metal lamination-shaped object is an aluminum-based powder having a volume-based 50% particle diameter larger than or equal to 10 μm and smaller than 100 μm when a particle diameter distribution is measured by a laser diffraction-scattering method, a specific surface area smaller than or equal to 0.5 m2/g, and an oxygen amount larger than or equal to 3 mg/m2 and less than or equal to 10 mg/m2 per unit surface area. A relationship between a hydrogen amount (X ml in standard state) per 100 g of the aluminum-based powder and a specific surface area (Y m2/g), and a relationship between the hydrogen amount (X ml in standard state) and an oxygen amount (Z wt %), are respectively in accordance with formulas: X/Y<151 and Z/X>0.0022. A metal lamination-shaped object, that is lamination-shaped by a three-dimensional lamination-shaping apparatus in a powder bed fusion type using the above metal powder, has a hydrogen amount less than or equal to 3 ml in standard state per 100 g, and a relative density more than or equal to 99%.

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Patent Owner(s)

Patent OwnerAddress
TOYO ALUMINIUM KABUSHIKI KAISHAOSAKA-SHI OSAKA 541-0056

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Hashizume, Yoshiki Osaka, JP 29 303
Ishigami, Kenta Osaka, JP 4 3
Murakami, Isao Osaka, JP 10 53
Muramatsu, Kenji Osaka, JP 45 371

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