Importance

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Abstract

An extension spring assembly and a method for manufacturing the same. A helical extension spring is provided. The spring has a plurality of coils disposed along a longitudinal axis between an end coil at a first end and an end coil at a second end with the coils touching each other in absence of a force acting on the extension spring that is sufficient for extending the same. The end coils are gripped and the spring is extended to an extended position. In the extended position the spring has a predetermined distance between successive coils thereof. In the extended position a coating material is disposed onto the surface of the spring such that the coating material is disposed onto a surface portion of the spring where the coils touch each other in absence of extension. The coating material is cured for a predetermined time interval while the spring is extended. The extension is removed from the spring after elapse of the predetermined time interval and the end coils are released. End mounts are then inserted into a first and a second end portion of the spring.

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First Claim