DECREASED CRACKING SUSCEPTIBILITY OF 7XXX SERIES DIRECT CHILL (DC) CAST INGOTS

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United States of America Patent

APP PUB NO 20230013141A1
SERIAL NO

17757666

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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Process control of intense stirring along a solidification front and adjustments in casting speeds during direct chill casting of 7xxx series alloys can decrease an ingot’s cracking susceptibility. Intense stirring control is used to reduce the thickness of the solidification front, promote agglomeration of hydrogen gas rejected at the solidification front, remove impurities rejected at the solidification front, and improve grain size. Intense stirring control is used to operate at faster casting speeds without risk of increasing the thickness of the solidification front. Optional reheating during casting to promote dispersoid formation is used to generate a high-strength zone of dispersoid-strengthened solidified metal in the outer periphery of the ingot, which can further decrease the ingot’s susceptibility to cracking.

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Patent Owner(s)

Patent OwnerAddress
NOVELIS INC3550 PEACHTREE RD NE SUITE 1100 ATLANTA GA 30326

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Wagstaff, Robert Bruce Greenacres, US 58 385
Wagstaff, Samuel Robert Marietta, US 23 7

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