Importance

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Abstract

belts and methods of manufacturing the same are described herein. The belt generally includes a base layer having a plurality of surface features (e.g., ribs or teeth) formed on a front surface of the base layer, and a stretched surface layer disposed on and conforming to the surface features. The stretched surface layer may comprise a knit fabric material that is from about 3 to about 10 wt. % elastomeric fiber or yarn and from about 90 to about 97 wt. % non-elastomeric yarn or fiber. The stretched surface layer is stretched over the front surface of the base layer such that the surface density of the stretched surface layer on the front surface is from about 100 to about 150 g/m². Manufacturing methods for producing the belt with stretched surface layer generally includes disposing the surface layer on a planar front surface of the base layer and pressing a mold into the front surface of the base layer to thereby form a plurality of surface features in the front surface of the base layer. The molding step is carried out such that surface density of the surface layer on the front surface is in the range of from about 100 to about 150 g/m² and such that the surface layer is stretched in at least two directions.

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First Claim