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Abstract

A process of treating sewage sludge and the formation of a granular product thereof, wherein said process comprises utilizing a urea-formaldehyde resin to treat a sludge product from thermal hydrolysis processes (THPs) to create an end product for agricultural and other uses. The process utilizes a high intensity mixing and chopping reactor, which combines the sludge with a resin and utilizes sulfuric or other mineral acid to polymerize the resin. The resultant product is subsequently dried and sized through a screening process. The process results in an end product that is a granular fertilizer that is substantially dehydrated and a substantial portion of the nutrients having low solubility and slow release rates. This reduces or eliminates the loss of plant nutrients to water runoff effects. The novel process results in a product that is a low-odor, enhanced fertilizer useful for the processing and utilization of sewage sludge for agricultural and other purposes.

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First Claim