Process for the manufacture of catalytic elements and catalytic elements so produced

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United States of America Patent

PATENT NO 4914073
SERIAL NO

07231702

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Abstract

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A process for the manufacture of catalysts for the reduction of nitrogen oxides in exhaust gases or for chemical air cleaning processes, in which catalyst moldings are produced from a mixture of solid primary materials which include iron oxide or mixtures of iron oxide and chromium oxide and/or manganese oxide, which are reduced to grain sizes less than 2 mm, with the use of inorganic binders and sulfuric acid, and with the possible addition of activating additives, wherein: (a) either the mixture of the solid primary materials is reacted with sulfuric acid, a mixture of sulfuric acid and phosphoric acid or mixtures of sulfuric acid and phosphoric acid containing sulfate, hydrogen sulfate, phosphate or hydrogen phosphate of ammonium, aluminum, iron, vanadium, manganese, molybdenum, chromium, copper and/or cobalt, and moldings are formed from this mixture, or the mixture of the solid primary materials is formed into moldings after the addition of fluid and/or phosphoric acid and/or phosphates, and these moldings are treated with sulfuric acid or a sulfuric acid containing sulfate or hydrogen sulfate of ammonium, aluminum, iron, vanadium, manganese, molybdenum, chromium, copper, and (b) then, on the moldings obtained in Step (a), a drying treatment is performed at 110.degree. c. to 250.degree. c., followed by a tempering treatment at 250.degree. C. to 600.degree. c. The catalysts manufactured using the process described by the invention have a low sensitivity to moisture and good activity.

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Patent Owner(s)

Patent OwnerAddress
DIDIER-WERKE AG65189 WIESBADEN
DIDIER ENGINEERING GMBH45009 ESSEN

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Flockenhaus, Claus Essen, DE 36 446
Grimm, Daniel Bad Schwalbach, DE 44 285
Kainer, Hartmut Wiesbaden, DE 23 207
Kleinevoss, Albert Hohr-Grenzhausen, DE 5 28
Laue, Karl-Heinrich Hattingen, DE 4 50
Merkel, Klaus Essen, DE 11 94

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