Ceramic materials to be insert-cast

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United States of America Patent

PATENT NO 5055435
SERIAL NO

07508532

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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Ceramic materials to be insert-cast are disclosed, which each contain not less than 65% by volume of aluminum titanate as a crystalline phase, and have an average particle diameter of crystals thereof being not less than 10 .mu.m, Young's modulus of 50 to 2,000 kgf/mm.sup.2, compression strength of 5 to 40 kgf/mm.sup.2, and porosity of 5 to 35%. Ceramic port liners are also disclosed, which are free from cracking due to compression force during insert-casting, peeling-off during use, and facilitate insert-casting. To attain this, a reinforcement which meets either one or both of requirements that differences in coefficient of thermal expansion at 800.degree. C. and Young's modulus between the reinforcement and a material constituting the port liner body are in a range of .+-.0.1% and in a range of .+-.1,000 kgf/mm.sup.2, respectively, is filled into a depressed portion at an outer peripheral surface of the port liner body to form an integrated structure with a flat or swelled surface. Alternatively, the outer peripheral surface of the port liner body is worked to give uneven portions at a joining surface of the port liner body to a metal to insert-cast the port liner. Another alternative is to utilize a stress-releasing slit formed in a wall of the port liner body. Further, the outer peripheral surface of the ceramic port liner body may be covered with a ceramic sheet which is irreversively expandable by heating.

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Patent Owner(s)

  • NGK INSULATORS, LTD.

International Classification(s)

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Hamanaka, Toshiyuki Suzuka, JP 28 740
Harada, Takashi Nagoya, JP 342 4489
Hattori, Fumio Ichinomiya, JP 5 96

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