Importance

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Abstract

A pour spout carton for extended shelf life paperboard containers, such as those of the gable top type. A first barrier layer lines the carton interior and a second lines the carton exterior surface. A dispensing opening is formed, as by die cutting, in a panel of the carton. The two barrier layers span the dispensing opening, except for a concentric dispensing hole through them, with the two barrier layers sonically sealed together along an annular zone radially intermediate the dispensing opening and the dispensing hole. The pour spout carries a flange extending from the edge of the dispensing hole to a location radially beyond the dispensing opening, the flange sonically bonded to the outer barrier layer at three radially spaced, concentric zones. The spout screw cap is of a different polymer than the spout, to prevent bonding between the cap and spout. Use of the specific sonic horn configuration and spout dimensions of this invention yields pour spout attachment times of about one half of prior spout attachment methods and spout constructions.

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First Claim