Electrocatalytic cathodes and methods of preparation

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United States of America Patent

PATENT NO 5227030
SERIAL NO

07686641

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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Cathodes useful in an electrolytic cell, such as a chlor-alkali cell, are disclosed which have a metallic-surfaced substrate coated with a catalytic coating composition. In one aspect, the catalytic coating includes a base layer of at least one primary electrocatalytic metal with particles of at least one electrocatalytic metal oxide entrapped therein. In another aspect, at least one upper oxide layer is formed on the base layer. Each upper oxide layer includes a substantially heterogeneous mixture of at least one primary electrocatalytic metal oxide and at least one secondary electrocatalytic metal oxide. The catalytic coatings are tightly adherent to the underlying substrate, resist loss during cell operation and exhibit low hydrogen overvoltage potentials. Disclosed are methods for preparing the above-described cathodes. Also disclosed is a method for reducing the hydrogen overvoltage potential of an electrolytic cell by placing an electrocatalytic metal/metal oxide particle coating on a metallic-surfaced cathode.

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Patent Owner(s)

Patent OwnerAddress
DOW CHEMICAL COMPANY THE2030 DOW CENTRE ABBOTT ROAD MIDLAND MICHIGAN 48640 UNITED STATES OF AMERICA

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Beaver, deceased Richard N late of Angleton, TX 4 85
Becker, Charles W Angleton, TX 1 8
Byrd, deceased Carl E late of Richwood, TX 1 8
Kelly, Stephen L Angleton, TX 17 47

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