Lightweight fuel cell membrane electrode assembly with integral reactant flow passages

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United States of America Patent

PATENT NO 5252410
SERIAL NO

07759463

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Abstract

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An electrochemical fuel cell is provided for converting a fuel reactant stream and an oxidant reactant stream to a reaction product stream and electrical energy. The fuel cell includes a membrane electrode assembly interposed between two separator layers. The separator layers are formed of thin electrically conductive sheet material which is substantially impermeable to the fuel and oxidant reactant streams. The membrane electrode assembly comprises first and second electrode layers formed of porous electrically conductive sheet material. The electrode layers have a catalyst associated therewith, and an ion exchange membrane is interposed between the first and second electrode layers. The electrode layers include passages, such as the interstitial spaces within the electrode material or grooves formed in the surface of the electrode material, for flowing a reactant stream between an inlet and outlet within the electrode layer. The incorporation of the reactant flow passages within the electrode material permits the use of thin, lightweight separator layers, thus providing higher power-to-volume and power-to-weight ratios than conventional fuel cells having reactant flow passages engraved, milled or molded in the separator plates.

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Patent Owner(s)

Patent OwnerAddress
BALLARD POWER SYSTEMS INC (CANADIAN CORP NO 7076991)9000 GLENLYON PARKWAY BURNABY V5J 5J8

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Prater, Keith B Vancouver, CA 7 378
Voss, Henry H North Vancouver, CA 28 1858
Wilkinson, David P North Vancouver, CA 77 1845

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