Importance

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Abstract

An apparatus for joining a plurality of textile webs together in side-by-side relation includes a feeder for positioning a first textile web overlying a second textile web and advancing the textile webs along a predetermined path of travel, an ultrasonic horn and anvil for forming a relatively narrow flexible joint between the textile webs by heat fusing together adjacent portions thereof, and an unfolding frame for unfolding the textile webs about the joint so that the textile webs lie in a common plane to define the relatively wide textile fabric. More particularly, in order to form the convolute roll of the relatively wide textile fabric, the apparatus also preferably includes a driven take-up spindle positioned downstream from the unfolding frame to wind the relatively wide textile fabric into successive convolute wound layers. Accordingly, the relatively narrow flexible joint is thus folded to lie flat between successive layers so that the successive convolute wound layers define a cylindrical convolute roll being devoid of a substantial bulge at the joint. An associated method is also disclosed.

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First Claim