Simultaneous multiple layer curing in stereolithography

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United States of America Patent

PATENT NO 5597520
SERIAL NO

08233027

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Abstract

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A method and apparatus for making high resolution objects by stereolithography utilizing low resolution materials which are limited by their inability to form unsupported structures of desired thinness and/or their inability to form coatings of desired thinness. Data manipulation techniques, based on layer comparisons, are used to control exposure in order to delay solidification of the material on at least portions of at least some cross-sections until higher layers of material are deposited so as to allow down-facing features of the object to be located at a depth in the building material which is equal to or exceeds a minimum cure depth that can effectively be used for solidifying these features. Similar data manipulations are used to ensure minimum reliable coating thicknesses exist, above previously solidified material, before attempting solidification of a next layer. In addition, horizontal comparison techniques are used to provide enhanced cross-sectional data for use in forming the object.

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Patent Owner(s)

Patent OwnerAddress
3D SYSTEMS INC333 THREE D SYSTEMS CIRCLE ROCK HILL SC 29730

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Hull, Charles W 15605 Live Oak Springs, Santa Clarita, CA 91351 91 9213
Manners, Chris R 4337 Riverglen St., Moorpark, CA 93021 22 1281
Smalley, Dennis R 25029 Wheeler Rd., Newhall, CA 91321 214 7959
VanDorin, Stacie L 27923 Harwood Dr., Saugus, CA 91350 2 123
Vorgitch, Thomas J 4846 Summit Ave., Simi Valley, CA 93063 9 501

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