Importance

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Abstract

A wall building panel apparatus includes a plurality of elongated panel frame members attached together to form a panel framework and having at least one stud attached between two panel frame members and having a panel side covering at least one side of the framework. A waste recycle aggregate material in a portland cement panel layer is formed in the panel to provide a prefabricated panel using waste recycle materials. A plurality of aggregate material and cement panel layers may be formed using recycled materials including used fiberglass insulation, recycled polystyrene, rubber tires, and old carpet material. The waste materials are converted to an aggregate through chopping, shredding, or with a hammer mill. A wall building process includes selecting waste recycling materials, such as used fiberglass insulation, used rubber tires, waste polystyrene, or waste carpet materials and converting the selected waste recycling materials into an aggregate material by chopping, shredding, or with a hammer mill. The aggregate is dampened and coated with a coating mixture which includes portland cement and microsilica. The coated aggregate recycling material is mixed with additional cement and sand and further mixed with additional cement and water and then placed into a building wall unit. The process includes placing the mixture in a plurality of layers with a wall panel, each layer including a different recycled material or combination of materials.

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First Claim