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Abstract

A foam-plastic core for a structural laminate produced by converting standard, rectangular slabs of closed-cell, rigid foam plastic stock in which the density of each slab varies from the inner to the outer regions thereof into relatively thin panels useable as the core of a structural laminate in which the core is sandwiched between facing sheets. To produce these cores, several standard slabs are stacked and bonded together by parallel lines of adhesive compatible with the foam plastic material to create a large multi-slab block. The block is then sliced transversely in parallel planes normal to the lines of adhesive to yield a plurality of panels. Each panel is composed of a series of interconnected foam-plastic sections derived from respective slabs of the block whereby the density of the sections is evenly distributed throughout the panel and the mechanical properites of the panel are therefore predictable and satisfy structural laminate criteria.

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First Claim