Thermal barrier coatings having an improved columnar microstructure

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United States of America Patent

PATENT NO 6180184
SERIAL NO

08957213

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Abstract

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An article having a spallation resistant TBC comprises a metal substrate, such as a high temperature superalloy, and a TBC, such as a coating of yttria stabilized zirconia. The TBC comprises a plurality of plasma-sprayed layers. The TBC has a coherent, continuous columnar grain microstructure, wherein at least one layer has a plurality of continuous columnar grains which have been extended by directional solidification into an adjacent layer. In a preferred embodiment, the coherent, continuous columnar microstructure comprises substantially all of the volume of TBC. A coherent, continuous columnar grain microstructure is also taught wherein at least some of the plurality of coherent, continuous columnar grains which comprise a TBC extend through essentially the entire thickness of the coating. A columnar crack pattern of cracks extending generally normal to the surface of the metal substrate is also developed within TBCs of the present invention in conjunction with the coherent, continuous columnar grain microstructures described.

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Patent Owner(s)

Patent OwnerAddress
GENERAL ELECTRIC COMPANY1 RIVER ROAD SCHENECTADY NY 12345

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Borom, Marcus Preston Niskayuna, NY 23 879
Gray, Dennis Michael Delanson, NY 57 741
Johnson, Curtis Alan Schenectady, NY 65 1287
Lau, Yuk-Chiu Ballston Lake, NY 60 887
Nelson, Warren Arthur Clifton Park, NY 24 564

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