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Abstract

A method of making rotating element sheet material utilizing magnetic latching is disclosed. First a plurality of rotating elements, each element having a magnetized segment, are mixed with an elastomer and a plurality of magnetic particles to attract the magnetic particles to the magnetized segments. Then a magnetic field is applied to orient the elements in a common direction. When the rotating elements have all been oriented in a common direction, they are held in that orientation for a long enough period of time to allow the magnetic particles to migrate in the elastomer to the regions of the elastomer in the vicinity of the magnetized segments of the elements. The elastomer is then cured to form an elastomer substrate with trapped rotating elements and magnetic particles. The elastomer substrate is then immersed into a bath of dielectric plasticizer which is absorbed more readily by elastomer than by the rotating elements. The elastomer substrate swells to create plasticizer-filled voids around the rotating elements. The magnetic particles remain incorporated within the elastomer to form magnetic material pads which are associated with an element.

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First Claim