Overlay matching method which eliminates alignment induced errors and optimizes lens matching

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United States of America Patent

PATENT NO 6309944
SERIAL NO

09578413

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Abstract

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A new method is provided to align overlying layers for wafer stepper tools that are use for the manufacturing of semiconductor devices. A reference stepper and a reference mask are used, the mask contains a pattern of reference alignment marks that are created using this mask in a reference first surface on a substrate. A matching stepper that must be calibrated against the reference stepper is then used to create, using the reference mask, alignment marks in a second surface on a substrate. The alignment error between the reference alignment marks and the alignment marks that have been created in the second surface are measured and used as input to software modeling programs that provide numerical data indicating the corrections that must be applied to the matching stepper in order to adjust the alignment of the matching stepper to the alignment of the reference stepper.

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Patent Owner(s)

Patent OwnerAddress
TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY8 LI-HSIN RD 6 HSINCHU SCIENCE PARK HSINCHU 300-78

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Chao, Kuo-Hung Chai-yei County, TW 6 33
Huang, Chu-Wen Chung-Li, TW 1 11
Kuo, Cheng-Chen Kaohsiung, TW 2 11
Sheng, Han-Ming Shin-Chu, TW 6 35

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