Importance

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Abstract

A flip chip assembly, and methods of making the same, including a substrate having a plurality of via holes, wherein pre-formed strips or leads hanging in the via holes and conductive material filled in the via holes together serve as the electrical connection between a semiconductor device and substrate circuitry. The method of manufacturing the flip chip assembly includes attaching an integrated circuit (IC) chip having a plurality of input/output terminal pads to a rigid or flexible substrate having a plurality of leads extending from patterned circuitry traces and hanging inside a plurality of via holes. The via holes are aligned with and expose the terminal pads. After attachment, an electrically conductive material, for example adhesive or solder, is filled into the via holes thereby connecting the leads to the terminal pads. The conductive material not only provides mechanical support but also electrical continuity between the IC chip and the circuitry of the substrate.

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First Claim