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Abstract

A method for improving the bondability of annual plant materials to a formaldehyde-based resin including the steps of: (a) providing a straw plant material having a plurality of fibers with each of the fibers surrounded by a waxy and silica layer; (b) extruding the straw plant material in a twin screw extruder while simultaneously subjecting the straw plant material to a thermal treatment with an aqueous solution containing a lignin modifying agent or steam, the thermal treatment being conducted at a temperature between about 40.degree. C. and 120.degree. C., the extruding subjecting the straw plant material to a sufficiently high shear force such that the extruding with simultaneous thermal treatment achieves a substantial defibration of the straw plant material with destruction of the waxy and silica layer and formation of individual fibers and (c) subjecting the treated material to heat and pressure in the presence of the formaldehyde-based resin to form a resin-bonded fiberboard or particleboard.

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First Claim