Method and system for precisely positioning a waist of a material-processing laser beam to process microstructures within a laser-processing site

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United States of America Patent

PATENT NO 6483071
SERIAL NO

09572925

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Abstract

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A high-speed method and system for precisely positioning a waist of a material-processing laser beam to dynamically compensate for local variations in height of microstructures located on a plurality of objects spaced apart within a laser-processing site are provided. In the preferred embodiment, the microstructures are a plurality of conductive lines formed on a plurality of memory dice of a semiconductor wafer. The system includes a focusing lens subsystem for focusing a laser beam along an optical axis substantially orthogonal to a plane, an x-y stage for moving the wafer in the plane, and a first air bearing sled for moving the focusing lens subsystem along the optical axis. The reference data is generated by the system which includes a modulator for reducing power of the material-processing laser beam to obtain a probe laser beam to measure height of the semiconductor wafer at a plurality of locations about the site to obtain reference height data. A computer computes a reference surface based on the reference height data. A trajectory planner generates trajectories for the wafer and the waist of the laser beam based on the reference surface.

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Patent Owner(s)

Patent OwnerAddress
BARCLAYS BANK PLC AS COLLATERAL AGENT745 SEVENTH AVENUE NEW YORK NY 10019

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Cahill, Steven P Newton, MA 16 646
Ehrmann, Jonathan S Sudbury, MA 73 2375
Hunter, Bradley L Lexington, MA 18 625
Plotkin, Michael Newton, MA 47 561

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