Importance

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Abstract

The present invention is a method for forming sheet material into contoured parts. The invention method includes these steps: A die is fashioned having an outside surface corresponding to the inside surface of the desired part. A plastically deformable sheet of material is clamped to the die so that the material is tangent to the die at a tangent area. A forming path is defined that follows the part's outside surface definition beginning at a point adjacent to the tangent area and tracing around the tangent area in circuits that incrementally offset away from the tangent area until all of the outside surface of the part is traced. A forming tool is then moved along the forming path as the die and the sheet of material remain stationary so that the end of the forming tool presses the sheet material against the die thereby gradually forming the sheet material against the die to produce a finished formed part.

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First Claim