Wafer inspection apparatus with unique illumination methodology and method of operation

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United States of America Patent

PATENT NO 6768543
SERIAL NO

10283490

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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A wafer inspection apparatus 10 having a stage with a support surface 42 on which a wafer substrate may rest. The wafer stage is capable of moving the wafer in (x, y) or (r, .theta.) mode to achieve complete wafer scan. Polarized light from a monochromatic source 12 is directed towards the wafer surface 22. The state of polarization of the beam entering PBS 51 is either s- or p- or circular depending on the exemplary embodiment of the invention. Alternatively, both s- and p-polarization components are simultaneously present with the optical frequency of one of them shifted by .DELTA.f with respect to the other. The reflected light is sensed by detector(s) 16 or 160 and 161. A processor in communication with the detector(s) can generate image of the wafer surface based on reflectance data from a plurality of points generated via wafer (r, .theta.) scan. The polarizing beam splitters (PBS) 51 and 52 along with the turning mirrors 71 through 76 are configured such that every ray from the source that is directed toward PBS 51 is propagated in two orthogonal planes of incidence. In another exemplary embodiments, two images of the wafer surface taken simultaneously with two counter propagating beams and processed to enhance defect signal while suppressing geometry generated background noise. Current invention also provides for normal illumination of the wafer surface along with off-axis illumination. Dark field inspection can also be implemented in anyone of the described exemplary embodiments by locating off-axis detectors 360-363. Other embodiments describe phase-image inspection of wafer surface for detecting those defects that are insensitive to dark field or bright field inspection using two phase images that are 180.degree. apart in phase.

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Patent Owner(s)

Patent OwnerAddress
VERITY INSTRUMENTS INC2901 EISENHOWER STREET CARROLLTON TX 75007

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Aiyer, Arun Ananth 43 Dolerita Ct., Fremont, CA 94539 13 157

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