Production process for Fe-based sintered alloy valve seat

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United States of America Patent

PATENT NO 6793876
APP PUB NO 20040131492A1
SERIAL NO

10677137

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Abstract

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A valve seat is produced by (a) using, as a raw material powder for forming a matrix, an Fe-based alloy powder with an average particle size of 20 to 50 .mu.m, and using, as a raw material powder for forming a hard dispersion phase, a Co-based alloy powder with an average particle size of 20 to 50 .mu.m, (b) conducting solid phase sintering, under vacuum, of a pressed compact formed from a mixed powder generated by mixing the Co-based alloy powder into the Fe-based alloy powder in sufficient quantity to account for 25 to 35% by weight of the combined weight with the Fe-based alloy powder, and causing the Co, Cr and Si components of the Co-based alloy powder to diffuse and migrate into the matrix, and the Fe component of the Fe-based alloy powder to diffuse and migrate concurrently into the hard dispersion phase, thereby markedly improving adhesion of the hard dispersion phase to the matrix, and forming, as a result, an Fe-based sintered alloy substrate with a porosity of 10 to 20%, and comprising an Fe--Co alloy matrix in which is uniformly distributed a hard dispersion phase of a Mo--Fe--Co alloy having a 2 phase mixed system of an Fe--Co alloy phase and a Mo--Co alloy phase, and (c) infiltrating this Fe-based sintered alloy substrate with copper or a copper alloy.

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Patent Owner(s)

Patent OwnerAddress
DIAMET CORPORATIONNIIGATA-SHI NIIGATA 950-8640

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Hanata, Kunio Niigata, JP 1 16
Hoshino, Kazuyuki Niigata, JP 3 45
Kawakami, Atsushi Niigata, JP 42 342

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