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Abstract

A synthetic slag is produced by melting the mineral content of an organic carbon-containing mineral, for example, oil shale or tar sands, with a source of lime such as cement kiln dust. The organic carbon, especially hydrocarbon, content of the mineral is oxidized by oxygen gas, which typically is derived from air or an air/oxygen combination, in an exothermic reaction and the heat generated provides the thermal energy for the reaction between the mineral content and the source of lime. In this way the gaseous products will typically comprise nitrogen, unreacted oxygen, water vapor and carbon dioxide, and heat energy can be readily recovered from the hot off gas products evolving during the combustion reaction. The synthetic slag may be pelletized and employed as lightweight mineral aggregate or milled, or atomized and then milled, to cement fineness to provide slag cement.

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First Claim