Method of making wall-flow monolith filter

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United States of America Patent

PATENT NO 6840976
APP PUB NO 20020178707A1
SERIAL NO

10131670

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Abstract

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A ceramic honeycomb wall-flow filter is prepared by plugging channels in a clay containing ceramic honeycomb by a method that has the following steps. First, a mixture of a dispersing liquid and ceramic powder is formed. Second, the mixture is inserted into at least one channel of a clay containing green ceramic honeycomb to form a plugged green ceramic honeycomb wherein the dispersing liquid essentially fails to swell the clay. Alternatively, the mixture is inserted into a calcined ceramic honeycomb to form a plugged calcined ceramic honeycomb. Finally, the plugged green or calcined ceramic honeycomb is heated to a temperature sufficient to sinter the plugged green ceramic honeycomb to form a porous sintered plugged ceramic honeycomb. The method is particularly useful for simultaneously making the plugs and discriminating layers in the channels. In particular the method is useful to make wall-flow filters having plugs on at least one end with same composition as the discriminating layer or plugs on each end having different compositions.

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Patent Owner(s)

Patent OwnerAddress
DOW GLOBAL TECHNOLOGIES LLC2211 H H DOW WAY MIDLAND MI 48674

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Vance, Fredrick W Midland, MI 9 137
Wallin, Sten A Midland, MI 28 520

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