Methods of fabricating full-wafer silicon probe cards for burn-in and testing of semiconductor devices

Number of patents in Portfolio can not be more than 2000

United States of America Patent

PATENT NO 6912778
APP PUB NO 20030016036A1
SERIAL NO

09908212

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Abstract

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A full-wafer probe card, a method for making the probe card and a full-wafer testing system are provided. The probe card includes test probes comprising cantilever elements configured and arranged with probe tips in a pattern corresponding to an array of bond pads of semiconductor dice residing on a device wafer. The probe card is desirably fabricated of the same material, such as silicon, as the device wafer to be tested. The cantilever elements may be fabricated from the material of the probe card substrate using known silicon micro-machining techniques including isotropic and anisotropic etching. Additionally, conductive feedthroughs or vias are formed through the probe card to electrically connect the probe tips with conductive pads on an opposing side of the substrate which interface with test contacts of external test circuitry. The conductive feedthroughs may be formed as coaxial structures, which help to minimize stray capacitance and inductance.

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Patent Owner(s)

Patent OwnerAddress
U S BANK NATIONAL ASSOCIATION AS COLLATERAL AGENT100 WALL STREET SUITE 1600 NEW YORK NY 10005

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Ahn, Kie Y Chappaqua, NY 652 43807
Eldridge, Jerome M Los Gatos, CA 77 3082
Forbes, Leonard Corvallis, OR 1221 64037

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