Process for forming dense layers in a gypsum slurry

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United States of America Patent

PATENT NO 7470338
APP PUB NO 20040134585A1
SERIAL NO

10703418

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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A process for manufacturing plasterboard and a plasterboard manufacturing unit are provided, the process including feeding hydratable calcium sulphate and water into a first mixer (2) and into a second mixer (3); feeding in a facing (5); preparing a first gypsum slurry in the first mixer (2); preparing a second gypsum slurry in the second mixer (3); applying the first slurry onto the facing and forming a crude surface layer; applying the second slurry onto the crude surface layer and forming a crude core layer with a density lower than that of the crude surface layer; forming a plasterboard; hydrating and drying the board. This process allows the formation of the different layers of gypsum to be controlled independently.

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Patent Owner(s)

Patent OwnerAddress
CONTINENTAL BUILDING PRODUCTS OPERATING COMPANY LLC12950 WORLDGATE DRIVE HERNDON VA 20170

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Callais, Bruno Carpentras, FR 1 27
Jallon, Paul Bordeaux, FR 6 43
Laurent, Jean Louis Bayas, FR 3 38
Rigaudon, Michel Saint-Loubes, FR 11 119

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