US Patent No: 7,722,735

Number of patents in Portfolio can not be more than 2000

Microstructure applique and method for making same

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ALSO PUBLISHED AS: 20070243312
ATTORNEY / AGENT: (SPONSORED)
 

Importance

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Abstract

A method is described for forming a porous coating on the surface of a substrate such as an implantable prosthesis wherein a microstructure appliqué is made in the shape and depth of the area to be coated, adhesively attached to that area and subsequently bonded to the substrate through the application of an appropriate sintering treatment. Manufacture of the microstructure appliqué is accomplished through the transfer and deposition of one or more packed layers of uniformly-sized, metallic particles onto a shaped pattern followed by the addition of a binder solution for preserving the packing of particles and the integrity of the shaped piece. The method disclosed herein provides a means of making uniform and reproducible structures possessing uniform porosity and is adaptable to automation for producing larger quantities of appliqués, which may help in reducing costs associated with prosthetic implant production.

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First Claim

Related Publications

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Patent Owner(s)

Patent OwnerAddressTotal Patents
C3 MATERIALS CORP.NASHUA, NH1
TIMET POWDERED METALS, LLCDALLAS, TX4

International Classification(s)

Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Bulko, John B Franklin, MA 9 35

Cited Art

Patent Info (Count) # Cites Year
 
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5,236,457 Method of making an implant having a metallic porous surface 45 1992
5,504,300 Orthopaedic implant and method of making same 32 1994
5,571,187 Implant having a metallic porous surface 31 1994
5,734,959 Method of making an orthopaedic implant having a porous surface using an organic binder 34 1995
5,672,284 Method of making orthopaedic implant by welding 9 1996
5,773,789 Method of making an orthopaedic implant having a porous metal pad 14 1996
6,049,054 Method of making an orthopaedic implant having a porous metal pad 18 1997
5,926,685 Method of making an orthopaedic implant having a porous surface using an organic binder 32 1998
5,973,222 Orthopedic implant having a porous metal pad 13 1998
6,132,674 Method of making an orthopaedic implant having a porous surface 21 1998
6,544,472 Method of making an orthopaedic implant having a porous surface 13 2000
6,514,288 Prosthetic stem with strengthening rib 9 2001
6,740,186 Method of making an orthopeadic implant having a porous metal surface 3 2002
 
ZIMMER, INC. (3)
4,660,755 Method for constructing a surgical implant 29 1985
5,104,410 Surgical implant having multiple layers of sintered porous coating and method 94 1990
6,945,448 Method for attaching a porous metal layer to a metal substrate 25 2003
 
KATURAGI SANGYO CO., LTD. (2)
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TRIGON INCORPORATED (2)
4,612,160 Porous metal coating process and mold therefor 60 1984
4,854,496 Porous metal coated implant and method for producing same 41 1988
 
ANSPACH MANUFACTURING, INC. (1)
4,636,219 Prosthesis device fabrication 80 1985
 
BATTELLE DEVELOPMENT CORPORATION (1)
4,644,942 Production of porous coating on a prosthesis 87 1984
 
BATTELLE-INSTITUT E.V. (1)
4,702,930 Method of producing implantable bone replacement materials 35 1986
 
BIOMET MANUFACTURING CORP. (1)
7,597,715 Method and apparatus for use of porous implants 13 2006
 
BOSTON SCIENTIFIC SCIMED, INC. (1)
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CASE WESTERN RESERVE UNIVERSITY (1)
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COMMISSARIAT A L'ENERGIE ATOMIQUE (1)
4,846,393 Process for attaching a porous layer to a substrate and using the process to the making of a prosthesis 8 1988
 
COMPAGNIE GENERALE D'ELECTRICITE, A CORP. OF FRANCE (1)
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DIC CORPORATION (1)
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DONALD W. LLOYD REALTY, INC. (1)
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ENKA AG (1)
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6,656,526 Porously coated open-structure substrate and method of manufacture thereof 3 2001
 
FUJI KIHAN CO., LTD. (1)
6,291,012 Method for forming a metallic coat by impacting metallic particles on a workpiece 4 1998
 
GKN SINTER METALS GMBH (1)
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HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P. (1)
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HONEYWELL INTERNATIONAL INC. (1)
6,838,046 Sintering process and tools for use in metal injection molding of large parts 5 2002
 
HOWMEDICA OSTEONICS CORP. (1)
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INTERMETALLICS CO., LTD. (1)
6,814,928 Method of making sintered articles 1 2002
 
IOWA STATE UNIVERSITY RESEARCH FOUNDATION, INC. (1)
5,470,401 Method of making bonded or sintered permanent magnets 7 1993
 
JOHNSON & JOHNSON PROFESSIONAL, INC. (1)
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MANFRED ENDRICH (1)
6,939,509 Method for manufacturing metal parts 8 2001
 
MEDICINELODGE, INC. (1)
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MITSUBISHI MATERIALS CORPORATION (1)
5,848,351 Porous metallic material having high specific surface area, method of producing the same, porous metallic plate material and electrode for alkaline secondary battery 17 1997
 
PURDUE RESEARCH FOUNDATION (1)
2006/0105,015 System and method for attaching soft tissue to an implant 7 2004
 
SANDIA CORPORATION (1)
6,087,024 Method for forming porous sintered bodies with controlled pore structure 14 1996
 
SERMATECH INTERNATIONAL INCORPORATED (1)
4,793,968 Surface modified powder metal parts and methods for making same 33 1984
 
STRYKER TECHNOLOGIES CORPORATION (1)
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SULZER METCO (US), INC. (1)
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SULZER METCO WOKA GMBH (1)
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SUMITOMO ELECTRIC INDUSTRIES, LTD. (1)
6,840,978 Porous metal article, metal composite material using the article and method for production thereof 1 2003
 
TIMET POWDERED METALS, LLC (1)
2007/0243,312 Microstructure applique and method for making same 5 2007
 
TOMOEGAWA PAPER CO., LTD. (1)
7,014,712 Production apparatus for a monolayer powder film on a base material in a shape of an elongated film 1 2003
 
UNIVERSITY OF SOUTHERN CALIFORNIA (1)
7,241,415 Metallic parts fabrication using selective inhibition of sintering (SIS) 2 2003
 
OTHER [CHECK PATENT PROFILE FOR ASSIGNMENT INFORMATION] (1)
2005/0149,170 Implantable device for promoting repair of a body lumen 55 2005

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3.5 Year Payment $1600.00 $800.00 $400.00 Nov 25, 2013
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