Method for manufacturing basalt fiber

Number of patents in Portfolio can not be more than 2000

United States of America Patent

PATENT NO 8037719
APP PUB NO 20070000721A1
SERIAL NO

11454842

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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Basalt filament is manufactured in such a manner that the fiber diameter can be controlled and the filament is not severed during the winding step. A network former and a glass modifier are formed and maintained with respect to basalt rock ore, and the crystallization and binding of basalt fiber are inhibited, the heat-resistance property of basalt fiber is greatly improved from the conventional 750° C. to 850 or 900° C., and significant cost reduction is achieved over conventional products. The method includes the steps of: grinding basalt rock as a material; washing a resultant ground rock; melting the ground rock that has been washed; transforming a molten product into fiber; and drawing the fiber in an aligned manner, and winding it. The temperature of the molten product in the melting step is 1400 to 1650° C., and log η is 2.15 to 2.35 dPa·s and preferably 2.2 to 2.3 dPa·s, where η is the viscosity of the molten product.

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Patent Owner(s)

Patent OwnerAddress
TOYOTA JIDOSHA KABUSHIKI KAISHA1 TOYOTA-CHO TOYOTA-SHI AICHI-KEN 471-8571
NAKAGAWA SANGYO CO LTD37 AZA-TSUCHITORI INUYAMA-SHI 484-0917

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Kamiya, Sumio Toyota, JP 27 211
Nakagawa, Noriaki Kasugai, JP 41 669
Sasaki, Hironori Tsusima, JP 73 469

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