Magnesium hydroxide-based flame retardant compositions made via in-situ hydration of polymer compounds comprising magnesium oxide
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United States of America Patent
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Nov 29, 2011
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Apr 8, 2010
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Oct 29, 2007
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Oct 30, 2006
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Abstract
Magnesium oxide (MgO) compounded into a polymer can subsequently be hydrated in-situ within the polymer to form magnesium hydroxide. In the case of silane-based or peroxide-based crosslinkable resins, the MgO hydration and polymer crosslinking can be done in a single process step, or in sequential steps. In the case of non-crosslinkable compounds, hydration can be carried out after compounding (no crosslinking step). In all cases, steam CV, sauna, or hot water bath are options for hydration. This approach enables preparation of polymer compounds that are flame retarded with metal hydrates yet free of the traditional limitations posed by shelf instability, extrusion scorch, undesired dehydration, and processing temperature limitations posed by metal hydrates.
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