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Abstract

Optically anisotropic spheres that can be used as pixel elements in rotating element displays are fabricated by partially (e.g., hemispherically) coating a plurality of spheres by transfer coating methods. Typically, a monolayer of spaced apart monochromal (e.g., white) spheres is formed on a support surface by, for example, making use of a removable template matrix. Next, a uniform layer of viscous coating material (e.g., black coating) is applied to the monolayer of spheres to transfer at least some of the coating material onto the surface of spheres in a monolayer. The obtained partially coated spheres are optionally cured by a UV or thermal exposure and are then removed from the support substrate. In some embodiments, coating material also provides electrical anisotropy to the spheres. Transfer coating methods result in improved precision of hemispherical coating and allow use of environmentally robust pixel elements.

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First Claim