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Abstract

A method and apparatus to batch de-coat the organics in metal scrap, and/or gasify the organics from certain types of waste material (including biomass, municipal solid waste, industrial waste, and sludge). The apparatus is suited for use on a batch tilting single entry rotary furnace of the type used to melt the metal scrap in the aluminum industry. The apparatus uses a burner in the tilting rotary furnace but does not necessarily melt the metal scrap. It preferably operates below the melting temperature of the metal scrap (<1400 F) and below the stoichiometric level (more specifically <12% oxygen) to partially combust the organic in the tilting rotary furnace. The gasified organics depart the furnace in a complete closed circuit where no air is allowed to entrain into the flue gases. These organic filled gases (synthetic gases) are fully incinerated in a separate thermal oxidizer where a stoichiometric burner uses either natural gas or liquid fuel to ignite the synthetic gas. The system can identify when the organics are fully gasified, and the metal scrap is fully clean.

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First Claim