Soft magnetic alloy and uses thereof

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United States of America Patent

PATENT NO 8665055
APP PUB NO 20100265028A1
SERIAL NO

12310595

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Abstract

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The invention discloses a soft magnetic amorphous alloy and a soft magnetic nanocomposite alloy formed from the amorphous alloy. Both alloys comprise a composition expressed by the following formula:

description='In-line Formulae' end='lead'(Fe1-x-yCoxMy)100-a-b-cTaBbNc description='In-line Formulae' end='tail'

    where, M is at least one element selected from the group consisting of Ni and Mn; T is at least one element selected from the group consisting of Nb, W, Ta, Zr, Hf, Ti, Cr, Cu, Mo, V and combinations thereof, and the content of Cu when present is less than or equal to 2 atomic %; N is at least one element selected from the group consisting of Si, Ge, C, P and Al; and 0.01≦x+y≦0.5; 0≦y≦0.4; 1≦a≦5 atomic %; 10≦b≦30 atomic %; and 0≦c≦10 atomic %. A core, which may be used in transformers and wire coils, is made by charging a furnace with elements necessary to form the amorphous alloy, rapidly quenching the alloy, forming a core from the alloy; and heating the core in the presence of a magnetic field to form the nanocomposite alloy. The resulting nanocomposite alloy of the core comprises the amorphous alloy having embedded therein, fine grain nanocrystalline particles, about 90% of which are 20 nm in any dimension.

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Patent Owner(s)

  • CARNEGIE MELLON UNIVERSITY;SPANG & COMPANY

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Conley, Edward North Huntingdon, US 2 8
Huth, Joseph Butler, US 3 9
Keylin, Vladimir Pittsburgh, US 7 11
Laughlin, David E Pittsburgh, US 12 271
Long, Jianguo San Jose, US 36 113
McHenry, Michael E Pittsburgh, US 14 155

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