Liquid low temperature injection molding process

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United States of America Patent

PATENT NO 8709325
APP PUB NO 20070017634A1
SERIAL NO

11187392

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Abstract

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The molding method of the invention is a low-temperature, liquid-phase, injection molding process using an externally heated mold. This molding process is ideally suited for production of limited quantities of molded parts, as comparatively low cost molds can be used. The molding composition used in the invention is a mixture of a carrier and binder component and a powdered polyethylene component. The carrier and binder component can be a very low density polyethylene, petroleum jelly, hydrocarbon waxes, liquid hydrocarbon oils, or mixtures thereof. The powdered polyethylene component is finely subdivided polyethylene, preferably ultra high molecular weight, having a low melt index, at least no greater than 30. The carrier and binder component is used in sufficient quantity to provide a thixotropic mixture with a consistency of toothpaste, typically having a stirred viscosity up to 30,000 centipoise at the injection temperature of the molding process. Since the process utilizes a mold which is externally heated, it can be controlled to provide minimal heating of the core of the part, thereby permitting one to incorporate components within the part without damage to temperature sensitive elements in the components.

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Patent Owner(s)

Patent OwnerAddress
THE STEVENSON LIVING TRUST460 LITTLE SCOUT ROAD SEDONA AS 86336

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Reeves, Robert A Cottonwood, US 39 202
Stevenson, Michael J Sedona, US 25 137

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