Ferromagnetic amorphous alloy ribbon with reduced surface defects and application thereof

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United States of America Patent

PATENT NO 8968489
APP PUB NO 20120049992A1
SERIAL NO

12923076

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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A ferromagnetic amorphous alloy ribbon, a method of fabricating a ribbon and a wound transformer core are provided. The ribbon includes an alloy of FeaSibBcCd where 80.5≦a≦83 at. %, 0.5≦b≦6 at. %, 12≦c≦16.5 at. %, 0.01≦d≦1 at. % with a+b+c+d=100, and is cast from a molten state of the alloy, having a-surface tension of greater than or equal to 1.1 N/mi,. A defect length along a direction of the ribbon's length is between 5 mm and 200 mm, a defect depth less than 0.4 ×t μm and a defect occurrence frequency less than 0.05 ×w times within 1.5 m of ribbon length, where t is the ribbon thickness and w is the ribbon width in mm. The ribbon has a saturation magnetic induction exceeding 1.60 T and a magnetic core loss of less than 0.14 W/kg when measured at 60 Hz and at 1.3 T induction level in an annealed straight strip form, and a core magnetic loss of less than 0.3 W/kg and an exciting power of less than 0.4 VA/kg in an annealed wound transformer core form and is suitable for use in transformer cores, rotational machines, electrical chokes, magnetic sensors and pulse power devices.

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Patent Owner(s)

  • HITACHI METALS, LTD.;METGLAS, INC.

International Classification(s)

Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Azuma, Daichi Myrtle Beach, US 19 52
Hasegawa, Ryusuke Morristown, US 58 540
Matsumoto, Yuji Tottori, JP 117 702
Ogawa, Yuichi Myrtle Beach, US 117 703
Theisen, Eric A Myrtle Beach, US 3 11

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