Maskless hybrid laser scribing and plasma etching wafer dicing process

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United States of America Patent

PATENT NO 9209084
SERIAL NO

14454656

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Maskless hybrid laser scribing and plasma etching wafer dicing processes are described. In an example, a method of dicing a semiconductor wafer having a front surface with a plurality of integrated circuits thereon and having a passivation layer disposed between and covering metal pillar/solder bump pairs of the integrated circuits involves laser scribing, without the use of a mask layer, the passivation layer to provide scribe lines exposing the semiconductor wafer. The method also involves plasma etching the semiconductor wafer through the scribe lines to singulate the integrated circuits, wherein the passivation layer protects the integrated circuits during at least a portion of the plasma etching. The method also involves thinning the passivation layer to partially expose the metal pillar/solder bump pairs of the integrated circuits.

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Patent Owner(s)

  • APPLIED MATERIALS, INC.

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Eaton, Brad Menlo Park, US 112 1444
Kumar, Ajay Cupertino, US 489 10751
Lei, Wei-Sheng San Jose, US 131 1180
Papanu, James S San Rafael, US 79 2758

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