Making semiconductor bodies from molten material using a free-standing interposer sheet

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United States of America Patent

PATENT NO 9419167
APP PUB NO 20140113156A1
SERIAL NO

13990498

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Abstract

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An interposer sheet can be used for making semiconductor bodies, such as of silicon, such as for solar cell use. It is free-standing, very thin, flexible, porous and able to withstand the chemical and thermal environment of molten semiconductor without degradation. It is typically of a ceramic material, such as silica, silicon nitride, silicon oxynitride, silicon oxycarbide, silicon carbide, silicon carbonitride, silicon oxycarbonitride and others. It is provided between a forming surface of a mold sheet, and the molten material from which a semiconductor body will be formed. It may be secured to the forming surface or deposited upon the melt. The interposer sheet suppresses grain nucleation, and limits heat flow from the melt. It promotes separation of the semiconductor body from the forming surface. It can be fabricated before its use. Because free-standing and not adhered to the forming surface, problems of mismatch of CTE are minimized. The interposer sheet and semiconductor body are free to expand and contract relatively independently of the forming surface.

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Patent Owner(s)

Patent OwnerAddress
CUBICPV INC28 CROSBY DR UNIT 2500 BEDFORD MA 01730

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Jonczyk, Ralf Concord, US 21 154
Sachs, Emanuel M Newton, US 67 3490

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