Mixed PTFE powder and a high density multi expanded (HDME) PTFE yarn with excellent tensile strength using the PTFE powder, and methods of preparing the same

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United States of America Patent

PATENT NO 9637577
SERIAL NO

15135158

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Abstract

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A mixed PTFE powder according to the present invention is prepared by the steps of preparing a PTFE mixed dispersion by dispersing MoS2, Al2O3, and Al(OH)3 in a PTFE emulsion; dehydrating the PTFE mixed dispersion by adding Na2CO3 into the PTFE mixed dispersion to form a cake type compound; preparing an ingot by drying the cake type compound for about 16 to 24 hours at the temperature of about 120 to 190° C.; and pulverizing the ingot in a 30-35 mesh vibrating net. An HDME PTFE yarn according to the present invention is prepared by the steps of preparing the mixed PTFE powder; adding kerosene of about 18 to 25 wt. % as solvent to the mixed PTFE powder and maintaining the resultant for about 40 to 50 hours at the temperature of about 30 to 50° C.; extruding the resulting mixed PTFE into the form of rod at about 70 to 90° C.; calendering the rod into the form of sheet at about 100 to 150° C., the width of the sheet being about 100 to 300 mm and the thickness about 0.3 to 0.7 mm; folding the sheet to become a three layered sheet and passing through the three layered sheet in an oven of about 250 to 270° C. at a speed of about 10 to 40 cm per second; and drawing the three-layered sheet at the temperature of about 450 to 500° C. at the speed of about 30 to 100 cm/s and the drawing ratio of about 200 to 600%.

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Patent Owner(s)

Patent OwnerAddress
JAPAN MATEX KABUSHIKI KAISHANISHIYODOGAWA-KU OSAKA CITY 18-31 MIHEIJIMA 2-CHOME OSAKA
KIM KWANG-IL156-39 JANGCHEOK-RO GIMHAE-SHI GYUNGSANGNAMDO

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Huh, Kwang Seoul, KR 1 1

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