Rigid and rotatable vanes molded within variably shaped flexible airfoils
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United States of America Patent
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Oct 17, 2017
Issued Date -
Jun 11, 2015
app pub date -
May 20, 2014
filing date -
Jun 3, 2013
priority date (Note) -
Published
status (Latency Note)
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Abstract
Airfoils (12) are molded of material (28), such as silicon rubber, which is fluent during molding, becoming solid and compliant at temperatures of use, with rigidly fixed vanes (25) and rotatable vanes (26), as inserts which are co-molded within the airfoil. The inserts are pre-prepared of either stiff or semi-stiff material to suit the intended needs of the airfoil. Then, with inserts in place within a mold, the airfoil is molded of compliant material. At least one of the inserts (26) is rotatable so as to force at least some portion of the compliant airfoil to alter camber, the compliant material between the inserts smoothing out the surface of the airfoil. The airfoils thus molded are then inserted between the inner hub (18) and the outer ring (22) of the rotary machine in which a fan or compressor is being constructed. Rods of the movable vanes extend to a unison ring connected (32) to rotate the vanes.
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